Cable & Wire Harness Assembly

Federal Electronics has been a supplier of cable and wire interconnect assemblies for over 50 years. We can help your company manufacture cable and wire harness assemblies no matter how low or high your expected volumes will be. Our manufacturing processes are capable of accommodating a broad range of industries and product types that may be extremely complex with hundreds of end point connections or as simple as a ground strap. We’re AS9100, ISO 13485, & ISO 9001 in the US and ISO 9001 in Mexico and conform to IPC 620 class 2 and 3 workmanship standards.

Cable Capabilities

  • Highly complex and simple assemblies
  • High and low volumes
  • Automated assembly systems
  • Advanced in-line and final testing
  • Finished Electro-mechanical assembly
  • Smart Interconnect PCBA systems
  • 3PL Kitting
  • Potting

Cable and Wire Types

  • Single/Multi Conductor Copper
  • Fiber Optic
  • Ground Straps
  • Pneumatic
  • RF/EMI
  • Heavy Gauges up to 500 MCM or
  • Small Gauges as low as 38 AWG
  • Braided Straps

As with all of our capabilities, Federal excels at the most challenging, complex assemblies, including those with limited available documentation or requiring the development of customized processes.


Federal Electronics at a Glance

2,000+

Unique PNs Built Annually

1 – 10,000+

Annual Unit Volumes

700+

Customer ECO’s Per Year

250+

NPIs Per Year


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