Our Solutions

Your Strategic Advantage

Focused Support for Your Electronics Manufacturing Requirements

Navigating the world of electronics manufacturing unveils a landscape fraught with challenges. We are here to simplify those challenges, so you can focus on delivering success.

Electronics Manufacturing Solutions - Complex System Support

Complex System Support

Designed to address the unique challenges associated with multi-layered, highly engineered, complex assemblies.

Electronics Manufacturing Solutions - Product Launch/Transition Management

Product Launch/ Transition Management

Focused support for rapid, flexible, and controlled product launch and re-sourcing.

Electronics Manufacturing Solutions - Mission Critical Support

Mission Critical Support

Mature and established policies for products with significant regulatory requirements.

Electronics Manufacturing Solutions - US-Mexico Sourcing

US-Mexico
Sourcing

A hybrid model that integrates US and Mexico facilities for effective cost management.

Complex System Support

Customized Manufacturing Solutions for Complex System

Federal Electronics specializes in delivering tailored electronics manufacturing solutions for large-scale capital equipment OEMs, particularly for complex, highly engineered, and heavily regulated products. Our comprehensive approach addresses the intricate challenges of manufacturing, configuration control, and supply chain management.

Dedicated Team:
Seamless Integration: Our dedicated team, led by an NPI/Transition Program Manager, draws from engineering, manufacturing, supply chain, and quality assurance disciplines, to become a virtual extension of your operation.
US-Mexico Sourcing: Based on your product’s configuration, personnel from both our domestic and low-cost region facilities may be included in the team assigned to your project.
In-Depth Analysis: We start by thoroughly understanding your project timeline, cost objectives, and technical requirements, which serve as the foundation for measuring our collaborative success.
Comprehensive Capabilities:
Vertical Integration: We offer a range of electronics manufacturing capabilities including higher-level assemblies, industrial control panels, electronic controllers, electro-mechanical assemblies, precision mechanical assemblies, printed circuit board assemblies (PCBA), cable & wire harness assemblies, and fiber optic cable assemblies.
Optimized Electronics Manufacturing: Higher labor content assemblies can be sourced from our Mexico facility either as finished products or as sub-assemblies for further integration at our US site.
Global Supply Chain: Our global supply chain includes sources for custom fabricated metal parts, strategically located in close proximity to both our US and Mexico facilities.
Effective Cost Management: Our global supply chain helps to reduce material costs, while our vertical integration model eliminates margin stack up.
Custom Configurations:
Tailored Solutions: Our internal systems and processes are designed to be highly flexible and custom-configured to meet your unique requirements.
Centralized IT System:
Integrated Operations: A centralized IT system connects engineering, supply chain, manufacturing, and quality operations across our domestic and lower-cost region sites, ensuring transparent communication throughout the process.
Flexible ERP System: Our nightly MRP and finite scheduling modules provide near real-time information, while keeping our two facilities working in tandem.
Comprehensive Services:
NPI: During New Product Introduction (NPI), we apply DFx methodologies to improve manufacturability, increase yields, and optimize cost efficiency.
Transition Management: For projects that are new to us but not new to you, we can help eliminate many of the typical challenges associated with moving from your current supplier or outsourcing from your internal operations, such as deficiencies in product documentation.
Electronics Manufacturing: Our vertical integration model is designed to address the unique challenges associated with multi-layered, highly engineered, complex systems and allows for rapid response to dynamic schedule changes.
Sustaining and Aftermarket: Established programs for repair, refurbishment, and component obsolescence management, help to satisfy your sustaining and aftermarket requirements.
Decades of Experience: With thousands of successful projects under our belt, we’ve expanded and refined our electronics manufacturing systems and processes to effectively address virtually any challenge you may encounter.
Unmatched Expertise: We tackle challenges that other contract manufacturers can’t or won’t, building our reputation on delivering success.
End-to-End Solutions: Comprehensive support through the entire product lifecycle.
Flexible and Customizable: Systems and processes tailored to your unique needs.
Global Supply Chain: Expertise in sourcing complex component parts in lower volumes.
Seamless Integration: Dedicated team acting as a virtual extension of your operation.
Transparent Communication: Centralized IT system ensures clear communication throughout the process.
Cost Management: Selective utilization of our Mexico facility produces unprecedented and highly effective cost management for complex electronic products.
Centralized ERP System: Our nightly MRP and finite scheduling modules provide near real-time information, while keeping our two facilities working in tandem.

Partner with Federal Electronics and overcome your most critical manufacturing challenges.
Contact us today to learn more about our customized solutions.

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Product Launch/ Transition Management

Accelerating Your Time to Market

Federal Electronics’ Product Launch and Transition Management Solution offers OEMs of complex, highly engineered products a comprehensive suite of services designed to speed up market entry and ensure consistent, reliable electronics manufacturing.

Initial Engagement:
Single Point of Contact: A dedicated NPI Program Manager will take lead of your project, collaborating with your team and aligning our internal resources to optimize manufacturing efficiency, establish a robust and resilient supply chain, and mitigate risks along the way.
Team Approach: Subject matter experts from our engineering, supply chain, manufacturing, and quality assurance/test resources are assembled as appropriate based on the pre-defined scope, configuration, and manufacturing site(s) of your project.
Transparency and Accountability:
Periodic and Structured Reviews: We provide transparency and track progress against expected outcomes, acting as a seamless extension of your operation.
Centers of Competency:
Specialized Electronics Manufacturing: Our model includes expertise in a range of capabilities including higher-level assemblies, industrial control panels, electronic controllers, electro-mechanical assemblies, precision mechanical assemblies, printed circuit board assemblies (PCBA), cable & wire harness assemblies, and fiber optic cable assemblies.
Divide and Conquer: Documentation review, process development and quality control plans are developed in parallel for each assembly type within both manufacturing sites in order to facilitate shorter cycle times.
DFx Methodologies: Our design and material selection processes identify risks early, ensuring manufacturability, quality, cost optimization, and material availability.
Centralized IT System:
Integrated Operations: A centralized IT system connects engineering, supply chain, manufacturing, and quality operations across our domestic and lower-cost region sites, ensuring transparent communication throughout the process.
ERP Integration: Our ERP system links engineering, supply chain, manufacturing, and quality
assurance across domestic and low-cost region sites, providing unprecedented transparency.
Proactive Issue Resolution:
Constraint Identification: Using our finite scheduler and customer service impact module on a daily basis, we identify and resolve constraints in material availability, engineering resources, or manufacturing capacity, ensuring projects remain on time and on budget.
Custom Fabricated Parts:
Global Supply Chain: Our global supply chain includes sources for complex custom fabricated metal parts, strategically located in close proximity to both our US and Mexico facilities.
Protecting Your Information: Employing the latest Cybersecurity protocols, we disseminate your technical information to our supply chain using secure and encrypted transmissions.
Specialized Suppliers: Suppliers are selected based upon their ability to support the unique and specific requirements of higher complexity, highly engineered and highly regulated products.
Decades of Experience: With thousands of successful projects under our belt, we’ve expanded and refined our electronics manufacturing systems and processes to effectively address virtually any challenge you may encounter.
Unmatched Expertise: We tackle challenges that other contract manufacturers can’t or won’t, building our reputation on delivering success.
End-to-End Solutions: Comprehensive support from product launch through aftermarket services.
Flexible and Customizable: Systems and processes tailored to your unique needs.
Global Supply Chain: Expertise in sourcing complex component parts in lower volumes.
Seamless Integration: Dedicated team acting as a virtual extension of your operation.
Transparent Communication: Centralized IT system ensures clear communication throughout the process.
Cost Management: Selective utilization of our Mexico facility produces unprecedented and highly effective cost management for complex electronic products.
Centralized ERP System: Our nightly MRP and finite scheduling modules provide near real-time information, while keeping our two facilities working in tandem.

Partner with Federal Electronics for your product launch and transition management needs.
Contact us today to learn more about our solutions strategies.

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Mission Critical Support

Ensuring Compliance in Highly Regulated Markets

Federal Electronics specializes in delivering electronics manufacturing solutions for companies in highly regulated and specialized markets, such as military, aerospace, medical and industrial sectors. Our expertise ensures compliance with stringent regulatory standards and addresses the unique challenges of complex, highly engineered products.

Understanding Complex Requirements:
No Room for Failure: For mission-critical applications, the standard is simple: the system must work the first time, every time. Process development includes consideration for testing, inspection parameters, gap analyses, poke-a-yoke, and statistical techniques to design processes that mitigate the potential for error during manufacturing.
Thorough Analysis: We conduct detailed gap analyses to understand and document requirements that exceed conventional standards, including those specific to customer or program needs, such as advanced weapons systems and medical devices.
Program-Specific Quality Policies: Requirements are captured in program-specific quality policies and integrated into our process documentation and quality control plans.
Robust QMS: All activity is conducted under the umbrella of our AS9100, ISO13485, and ISO9001 registered Quality Management System.
Creative Problem-Solving:
New Processes and Modifications: We introduce and validate new processes or modify existing ones using Manufacturing Process Control Procedures (MPCPs).
Comprehensive MPCPs: These procedures cover equipment requisites, process instructions, critical characteristics, training criteria, and raw material specifications, serving as primary governing documents.
Detailed Recordkeeping:
ERP MES Systems: Our systems capture and monitor key data points, including manufacturing dates, operators, tooling details, and lot codes for raw materials and end products.
Compliance Data: We work closely with clients from program inception to provide the necessary data for compliance demonstration.
Decades of Experience: Leveraging decades of experience, we guarantee full compliance by thoroughly understanding customer requirements and executing disciplined processes.
Unmatched Expertise: We tackle challenges that other contract manufacturers can’t or won’t, building our reputation on delivering success.
End-to-End Solutions: Comprehensive support from product launch through aftermarket services.
Flexible and Customizable: Systems and processes tailored to your unique needs.
Global Supply Chain: Expertise in sourcing complex component parts in lower volumes.
Seamless Integration: Dedicated team acting as a virtual extension of your operation.
Transparent Communication: Centralized IT system ensures clear communication throughout the process.
Cost Management: Selective utilization of our Mexico facility produces unprecedented and highly effective cost management for complex electronic products.
Centralized ERP System: Our nightly MRP and finite scheduling modules provide near real-time information, while keeping our two facilities working in tandem.

Partner with Federal Electronics for exceptional value and guaranteed compliance in your mission-critical applications.
Contact us today to learn more about our specialized solutions.

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US-Mexico Sourcing

Overcoming Challenges in Cost Management

OEMs of higher complexity and highly engineered capital equipment, particularly in heavily regulated industries, face significant challenges in achieving meaningful cost reductions without absorbing considerable risk. Sourcing concessions from component suppliers has its limits. Additionally, finding reliable offshore contract manufacturers with the necessary qualifications and infrastructure is a formidable task.

Federal Electronics’ US-Mexico Sourcing model leverages the synergies of our Cranston, RI, and Hermosillo, Sonora, Mexico facilities to deliver the most cost-effective solutions for your product requirements.

Tailored Sourcing Solutions:
Project-Based Sourcing: Sourcing options are determined by product configuration and final destination.
Labor Content Focus: Shifting the paradigm from volume to labor content, our systems and processes achieve results regardless of volume, making them ideal for higher complexity, highly engineered, highly regulated products.
Localized Supply Base: Our local suppliers include sources for custom fabricated metal parts and are strategically located in close proximity to both our US and Mexico facilities.
Ideal Candidates:
High labor content products such as cable assemblies and wire harnesses.
Virtually any labor-intensive assembly.
Thorough Analysis: We conduct a detailed gap analyses to understand and document requirements that exceed conventional standards, including those specific to customer or program needs.
Program-Specific Quality Policies: Requirements are captured in program-specific quality policies and integrated into our process documentation and quality control plans.
Robust QMS: All activity is conducted under the umbrella of our AS9100, ISO13485, and ISO9001 registered Quality Management System.

Our Mexico facility provides significant logistical benefits, especially for OEMs in the Midwest and West Coast regions.

Direct Shipping: Products can be stocked and shipped directly to your sites as part of a forecast-driven Kanban program, reducing delivery times and transportation costs.
Staging Options: Products can also be staged at our Cranston, RI facility as finished products or subassemblies for integration into more complex assemblies.
Global Logistics: We have experience shipping to customer locations around the globe.
Centralized IT System:
Integrated Operations: A centralized IT system connects engineering, supply chain, manufacturing, and quality operations across our domestic and lower-cost region sites, ensuring transparent communication throughout the process.
Flexible ERP System: Our nightly MRP and finite scheduling modules provide near real-time information, while keeping our two facilities working in tandem.

The Federal Advantage

Our hybrid model combines domestic and nearshore facilities, creating opportunities for cost reduction, increased efficiency, and risk mitigation. By focusing on labor content instead of volume, Federal Electronics delivers cost-effective, compliant solutions for OEMs of complex, highly engineered products.

Experience the benefits of our innovative sourcing model and achieve significant cost reductions without added risk. Contact Federal Electronics today to learn more.

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Partner with Federal Electronics

Contact us today to learn more about our solutions that are designed to drive your success.

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